The flexible sealing cushion system – an innovative solution for compactor zones

In numerous facilities – from logistics centers and production plants to municipal recycling depots – there is an often overlooked yet critical area: the gap between the waste compactor (or compactor container) and the loading dock. At first glance, this gap may seem harmless, but in practice it poses two major challenges: hygiene issues and significant safety risks.

This exact situation was the focus for one of our customers. During regular emptying of the waste compactor, waste residue, liquids, and dirt repeatedly accumulated in the gap. These deposits could only be removed with considerable cleaning effort – and returned after every cycle. Even more serious: an employee was injured after failing to notice the edge and stepping into the gap. This incident made it clear: a sustainable solution was urgently needed.

The gap needed to be permanently closed, easy to clean, and safe to walk on – all without costly structural modifications or prolonged downtime.

The Flexible Sealing Cushion System

After an intensive development and testing phase, we created an elegant yet highly effective solution: a highly elastic sealing cushion mounted directly to the fixed building edge or wall. The material is specifically designed to absorb pressure, adapt to contact, and remain dimensionally stable at the same time.

As soon as the waste compactor or container docks at the ramp, it gently compresses the cushion. This creates a completely flush seal between the moving and fixed parts – no gap, no edge, no risk. Once the container departs, the cushion returns to its original position, always remaining smooth and level.

• End of dirt traps: No more debris buildup in the gap – hygiene is significantly improved
• Enhanced safety: A level surface greatly reduces tripping and falling hazards
• Installation in minutes: No structural modifications, permits, or lengthy preparations required
• Flexible application: Customizable to fit different compactor types, dock heights, gap widths, and site-specific conditions
• Durable and weather-resistant: Suitable for outdoor use, even in rain, frost, or under heavy-duty conditions
• Visually customizable: Available in various colors – e.g., high-visibility signal tones to clearly mark the edge

Our sealing cushion system is ideal for any facility that regularly uses waste compactors or containers:

• Municipal recycling and waste transfer stations
• Industrial and manufacturing facilities with high waste volumes
• Logistics centers and retail businesses with their own waste handling area
• Food processing plants, hospitals, or commercial kitchens where cleanliness is critical
• The solution is low-maintenance, long-lasting, and effective immediately. It requires no additional training or operational resources – yet it makes everyday work noticeably safer and cleaner.

Would you like to implement this simple yet powerful improvement in your facility? Feel free to contact us for a no-obligation consultation – we’ll find the right solution for your situation.